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Magnaflux Liquid Penetrant ZL-60D

Level 2 Water Washable Fluorescent Penetrant

Developed for testing rough machined surfaces, ZL-60D fluorescent water-removeable penetrant is ideal for finding indications in castings, forgings, extrusions and rough surfaces.

This medium-sensitivity penetrant washes off parts quickly and easily, leaving less fluorescent background – even on rough surface – for clearer indications and better inspection reliability.

ZL-60D is one of the most versatile “work-horse” penetrants, customers can use this one penetrant for a wide range of applications on a range of parts to find many different types of defects, including cracks, seams, laps, cold shuts, laminations and porosity.

Broad specification compliance further increase this penetrants flexibility. ZL-60D has excellent alloy compatibility and is safe to use on most engineering and aerospace materials, including aluminum, steel, nickel and titanium.

ZL-60D is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

Recommended developers are ZP-4B dry powder, SKD-S2 or ZP-9F solvent-based or ZP-5B water based.

Benefits

Improve indication detection

Maximize application versatility

  • Ideal for an extensive variety of part types due to Level 2 sensitivity

  • Universal specification conformance and fast, even surface wetting

Affordable performance

  • Drives value at each step of the inspection process

  • Quickly apply penetrant with high surface wetting

  • Easily wash off with water

  • Use less penetrant over time because of lower drag-out and slower evaporation

Maximize operator comfort and safety

  • Promotes better inspection quality by providing the operator with a more comfortable work environment

  • Reduces discomfort from strong odors

  • Exceeds all EHS requirements

Features

  • Bright, high-contrast indications
  • Good removability
  • Excellent rough surface washability
  • Water washable
  • Level 2 medium sensitivity
  • High flash point
  • Very low odor
  • Better surface wetting
  • Alloy compatibility
  • High thermal resistance
  • High UV stability
  • Very low toxicity
  • Low volatility
  • Optimized capillary action
  • QPL SAE AMS 2644 Qualified Product List
  • Approved for use by Pratt & Whitney
  • Specifications 
  • Container Size & Part Number 
  • Applications 
  • Use Recommendations 

Specifications

  • AECL
  • AMS 2644
  • ASME BPVC
  • ASTM E1417
  • ASTM E165
  • Boeing BAC 5423 PSD 6-46 or 8-4
  • Boeing PS-21202
  • GE P3TF2
  • GE P50YP107
  • Honeywell EMS 52309
  • ISO 3452-2
  • MIL-STD-2132
  • MIL-STD-271
  • NAVSEA T9074-AS-GIB-010/271
  • Pratt & Whitney PMC 4351
  • QPL SAE AMS 2644

Container Size & Part Number

Aerosol can, case of 12       01-3272-78

5 gal / 18.9 L pail                 01-3272-40

20 gal / 75.7 L drum             01-3272-30

55 gal / 208 L drum              01-3272-45

 

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Applications

Defect location: open to surface

Ideal for:

  • Castings
  • Forgings
  • Extrusions
  • Welds
  • Machined components
  • Rough surfaces
  • Aerospace alloys
  • Aluminum
  • Steel
  • Nickel
  • Titanium

Defect examples:

  • Cracks
  • Laps
  • Seams
  • Cold shuts
  • Delamination
  • Porosity

 

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Use Recommendations

NDT Method: Fluorescent Penetrant Testing

Type: Type 1

Methods: Method A or Method C

Sensitivity Level: Level 2, medium sensitivity

Required Equipment: UV light source, like the EV6000 or EV6500

Temperature Range: 40 to 125°F / 4 to 52°C

 

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